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Custom Products & Services

A major strength of James Walker Group companies is their ability and willingness to design, develop and manufacture customised products for all sectors of industry.

We have vast experience of solving customers' individual problems, and possess the technological expertise along with the flexible production facilities required to ensure that a customised product will meet your exact operational specifications.


Groups

Elastomer & plastics moulding

Our moulding facilities are world class - matched by the materials development, processing and application skills that customers rely upon when quality is the prime requirement.

We have vast arrays of compression and vacuum presses in the UK and USA that  produce precision elastomeric mouldings from the smallest 'O' ring up to massive seals and other items of 2.2m diameter - and to unlimited diameter using special mould-joining techniques.

With thermoplastics and thermosets, our state-of-the-art injection moulding facilities provide a full service for the custom-production of geometrically complex components for all sectors of industry.   


Machining and fabrication
We have dedicated workshops across the world with custom machining facilities for the manufacture and refurbishment of items of industrial plant and equipment. These extensive services cover the machining of engineering plastics, elastomers and composites as well as metals.

In addition, our fabrication shops produce metal frameworks and structures for general industrial application.   

Gasket and profile cutting

With our CAD/CAM controlled water-jet and abrasive water-jet cutters, plus state-of-the-art laser cutters, we can produce precision-cut gaskets and complex profiles in any sheet material - swiftly, economically and cleanly.


Elastomeric extruding

Our elastomeric processing facilities include the extrusion of natural and synthetic rubbers using both continuous and batch production methods.  We produce solid, hollow and sponge-filled profiles using extrusion techniques.


Casting
We produce precision castings in both polyurethane and nylon materials. This service is widely used in the manufacture of custom components for the food, drink, water and wastewater processing, and offshore industries.

Bonding
Our custom capabilities include high integrity rubber-to-metal bonding, metal-to-PTFE bonding and metal-to-plastics bonding. These services are widely used across industry - from offshore and construction applications,  to components for  medical and defence equipment. 

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